Dongguan Anxiang Intelligence Equipment Co., Ltd

Case Study: Enhancing Precision and Efficiency for a Singaporean Hardware Manufacturer Introduction:   This case study highlights a successful automation project for a discerning client based in Singapore, specializing in the manufacturing of high-precision small hardware components. The challenge was to automate the packaging process for large quantities of tiny, intricate parts, ensuring absolute count accuracy and superior product presentation.   Client Profile:   Our client is a leading supplier of precision-engineered small hardware (e.g., miniature screws, bolts, washers, and electronic connectors) to global industries where quality and reliability are non-negotiable.   The Challenge:   Manually counting and packaging batches of 1,000 to 2,000 small, often similar-looking components was a time-consuming process prone to human error. Inaccuracies in count could lead to customer dissatisfaction, production delays for their clients, and significant financial loss. The client required a robust, high-speed, and error-proof solution.       The Solution: A Fully Integrated Vision Counting & Packaging System   1. Automatically feeding machine   To better convey products to counting machine and consistantly counting products to keep speed, feeding machine is a good chioce. Feeding machine is able to be customized device to connect with previous process machines then automatically feeds products to visual counting machine. Herewith red laser to check and keep products quantity in hopper(visual counting machine).     2.High-Speed Visual Counting   The core of the solution is an advanced vision-based counting system. Components are fed onto a vibrating plate and dispersed into a single layer on a high-resolution backlit conveyor. A powerful industrial camera captures detailed images of the parts. Sophisticated software algorithms then accurately count each item, even when they are densely packed or overlapping, ensuring a precise count of 1000-2000 pieces every cycle.     3.Automated Bagging with Integrated Vacuum Sealing   Once the correct quantity is confirmed, the system automatically dispenses the counted components into pre-made bags. To provide added value and enhance product protection for international shipping, the packaging station is equipped with an integrated vacuum sealing function. This process removes air from the bags, significantly reducing their volume, preventing internal movement, and protecting the components from oxidation and moisture during transit.     4.Final Weight Verification Check:   Understanding that absolute accuracy is critical, the system incorporates a final quality assurance checkpoint. The vacuum-sealed bags gently drop onto a high-precision weight checkweigher. This machine instantly verifies the total weight of the bag against a pre-set acceptable range. Bags that fall within the correct weight tolerance are confirmed to contain the exact number of components and are automatically passed to the next station for cartoning or palletizing.                            

Case Study: Streamlining Packaging with Data Traceability for a Vietnamese Luggage Hardware Manufacturer   Introduction: This case study outlines the successful deployment and integration of a fully automated, vision-based counting and packaging line for a manufacturer of plastic hardware components, specifically luggage buckles and fasteners, in Vietnam. The project's core objective was to replace a manual, error-prone process with a high-speed, closed-loop system that guarantees count accuracy and provides complete batch traceability.     Client Profile: Our client is a key supplier to the luggage and bag industry, producing high volumes of plastic components such as buckles, clips, and adjusters. Their products are shipped to assembly plants both domestically within Vietnam and internationally.     The Challenge: The manual counting of 500 small, lightweight plastic components per bag was inefficient and inconsistent. Human counting errors led to shipment discrepancies, causing production delays for their clients and damaging their reputation. Furthermore, the lack of data on individual packages made traceability and quality control nearly impossible.     The Solution: An Integrated Automated Packaging Line with Traceability We engineered a seamless system that connects directly to the client's existing upstream production machinery, automating the process from feeding to final packaging with data imprinting.     1. Automated Feeding & Vision Counting: The process begins with an automatic feeding system that is directly connected to the client's upstream production machine. This feeder receives the bulk plastic components and gently conveys them into the Vision Counting System. Here, components are singulated and passed under a high-resolution camera. Advanced vision software accurately counts each item, ensuring a precise batch of exactly 500 pieces every time.   2. In-Line Weight Verification: The counted batch drops directly onto a precision checkweigher conveyor. This unit instantly verifies the total weight of the batch against a pre-set acceptable tolerance. This step acts as a critical secondary confirmation of the count accuracy. Only batches that pass this weight check are allowed to proceed.   3. Automated Bagging with Thermal Transfer Overprinter: Approved batches are automatically dispensed into the waiting bags of the packaging machine. A key feature of this system is the integrated hot-stamp printing (thermal transfer) coder. Immediately after sealing, the printer directly onto the packaging film. This provides instant, clear, and smudge-proof traceability.   4. Final Conveyance: The finished, printed bags are gently transported via a finished product conveyor belt to a designated collection point, ready for boxing and shipment. This complete integration eliminates manual handling from the moment the parts are produced until they are packaged.                                                           Eliminated Counting Errors: 100% accuracy ensured by the vision system and confirmed by the checkweigher. Full Batch Traceability: Each bag now carries essential data (weight, batch number, time) for quality control and logistics. Significant Labor Savings: The system operates unattended, freeing operators for higher-value tasks. Enhanced Professionalism: The neatly printed bags improve product presentation and brand image.

The Automated Packing Journey! 1. The Eagle-Eyed Counter(Visual counting machine)Our super-smart vision counting machine acts like a hawk! It uses high-speed cameras to count thousands of granular products (like screws, beads, or seeds) with pinpoint accuracy. No more manual counting errors! 2. The Snug LDPE Bag(PE tubular film packing machine)Each precise count gets a cozy home inside a clear, flexible LDPE bag. This keeps the products clean, dry, and safe until they're ready for their big debut. 3. The Boxing Bootcamp and Sealing Sentinel(Bag feeding and carton sealing)The filled bags then take a quick ride on a conveyor belt and automatically line up to be packed into waiting boxes. It’s like an efficient bootcamp where everything knows exactly where to go!Finally, an automatic case sealer swoops in. It folds the flaps shut and applies tape with perfect precision, creating a strong, secure box ready for shipping. No fuss, no muss!   Why It's Awesome:✔️ Pinpoint Accuracy: Says goodbye to counting mistakes.✔️ Super Speedy: Packes hundreds of units per hour without breaking a sweat.✔️ Cost-Saver: Drastically reduces labor costs and material waste.✔️ Happier Customers: Everyone loves receiving the exact amount they ordered!      

Visual counting of industrial products, which utilizes technologies such as machine vision systems and computer vision algorithms, offers numerous benefits over traditional manual counting methods. This approach has revolutionized industrial operations, significantly enhancing productivity, accuracy, and overall efficiency. Here are the detailed advantages:​ 1. High Efficiency and Speed​ Visual counting systems can process a large number of products in a short time. Equipped with high - speed cameras and powerful image - processing algorithms, these systems can capture and analyze images at a rapid pace. For example, in a high - volume manufacturing line producing thousands of small components per hour, a visual counting system can count all the products within seconds. In contrast, manual counting would require a substantial amount of time, especially for complex or large - scale counting tasks. This increased speed enables continuous production flow, reducing bottlenecks and allowing for higher throughput in industrial operations.​ 2. Exceptional Accuracy​ Human error is an inevitable factor in manual counting, particularly when dealing with a large quantity of products, complex shapes, or similar - looking items. Visual counting systems, on the other hand, are designed to be highly accurate. They can precisely identify and count individual products based on specific features, such as shape, size, color, and texture. Advanced algorithms can distinguish between different product types, even in cases where the differences are subtle. For instance, in the pharmaceutical industry, where the accurate counting of tablets is crucial, visual counting systems can ensure that the correct number of tablets is packaged without any miscounting, which is essential for product quality and patient safety.​   3. Consistency​ Visual counting provides consistent results across different counting tasks and time periods. Unlike human counters, who may experience fatigue, distractions, or variations in performance, visual counting systems operate with unwavering precision. Whether it's the first count of the day or the hundredth, the accuracy and quality of the counting remain the same. This consistency is vital for maintaining product quality standards, accurate inventory management, and reliable production planning. For example, in an automotive parts factory, consistent visual counting ensures that the correct number of components is available for assembly, reducing the risk of production delays due to shortages or overages.​   ​ 4. Cost - Effective in the Long Run​ Although the initial investment in visual counting technology may be relatively high, it proves to be cost - effective over time. By reducing the need for a large workforce dedicated to manual counting, companies can save on labor costs. Additionally, the decreased occurrence of errors and the associated costs of rework, product recalls, or inventory discrepancies further contribute to cost savings. For example, in a large - scale consumer goods factory, the savings from reduced errors and improved efficiency can offset the initial investment in visual counting systems within a relatively short period.​     5. Adaptability​ Visual counting systems can be easily customized and adapted to different industrial applications and product types. Whether it's counting irregularly - shaped products, items in various packaging formats, or products on moving conveyor belts, these systems can be configured to meet specific requirements. The software algorithms can be updated or modified to accommodate new product designs or changes in the production process, ensuring that the counting system remains relevant and effective over time.​     In conclusion, the visual counting of industrial products offers a wide range of advantages that significantly improve the efficiency, accuracy, and cost - effectiveness of industrial operations. As technology continues to advance, these benefits are likely to become even more pronounced, making visual counting an essential tool for modern manufacturing and production processes.  

  This customer focus on plastic pipe industry. Our high speed visual counting packing machine help to save time and effort of this company.