Dongguan Anxiang Intelligence Equipment Co., Ltd

This end-to-end automated inspection solution was delivered to an Indonesian pipe fitting manufacturer, linking injection molding output directly to final packaging without manual handling. Molded parts are conveyed from the injection machine to a customized vibratory bowl feeder, which aligns and feeds components into the vision inspection machine. Eight cameras positioned at multiple angles inspect full dimensions and all surface defects in one pass. Qualified products flow automatically to the packaging machine, and NG parts are ejected through a separate outlet for cleaning and re-inspection, cutting material waste. Replacing manual visual inspection, the line delivers consistent, fatigue-free detection 24/7, reduces labor reliance, lowers defect outflow, and fits seamlessly into the customer’s existing production setup.

Customer Profile This Japanese manufacturer focuses on producing automotive O-rings, rubber gaskets and tiny sealing components. Their products are tiny, flexible, and easy to overlap, making manual counting extremely difficult. Before upgrading, the factory relied on multiple workers for repetitive counting and bagging, which led to unstable output and occasional quantity errors in export orders. Production Pain Points Tiny and flexible rubber parts are easy to stack, resulting in high manual error rate High labor cost and low packaging efficiency, unable to support mass OEM orders Strict clean workshop requirements forbid long-time manual contact with parts Traditional mechanical counters often jam and damage soft rubber products Customized Vision Counting Solution We provided a dedicated vision counting packaging system with anti-overlapping AI recognition algorithm specially optimized for soft rubber parts. The high-speed camera scans products in real time, distinguishes overlapping parts accurately, and automatically completes counting, feeding and sealing. The whole line fully meets Japan’s clean manufacturing standards and supports one-click recipe switching for different gasket sizes. Final Results Packaging accuracy improved to 99.98%, achieving zero-error delivery On-site packaging workers reduced from 12 to 2, saving 90% labor cost No more jamming or product scratching, improving finished product yield Stable output fully meets high-volume automotive supporting orders

Dongguan Anxiang Intelligent Packaging Equipment Co., Ltd. wrapped up its exhibition journey at AP-RubberPlas 2026, the 23rd Asia Pacific International Plastics and Rubber Industry Exhibition, held at Qingdao World Expo City International Exhibition Center from July 8 to 11. As a professional supplier of customized automated packaging solutions, Anxiang engaged in in-depth exchanges with dozens of manufacturers specializing in rubber, latex and plastic products during the four-day show. The team discussed existing packaging pain points shared by exhibitors, including heavy reliance on manual bagging, unstable packaging consistency and low production efficiency. Many rubber and plastics enterprises showed strong interest in flexible automatic packaging equipment suitable for elastic parts, plastic fittings and polymer finished goods. Anxiang shared practical packaging automation cases for soft elastomer products, and reached preliminary cooperation intentions with multiple domestic and overseas manufacturers. The company stated that AP-RubberPlas serves as a vital communication platform connecting packaging equipment suppliers and the rubber & plastic industry. Inspired by extensive feedback collected onsite, Anxiang will continue optimizing tailored packaging solutions to satisfy diversified automation demands from global polymer product producers. Looking ahead, Anxiang will keep exploring more efficient, stable automatic packaging systems to help rubber and plastic manufacturers realize workshop automation upgrade.

Customer Background: This customer is a professional supporting manufacturer of automotive sealing rings and precision rubber parts in Japan. The factory has long adopted manual counting and packaging modes. Affected by the small size, large quantity and easy overlapping of sealing ring products, manual operation has problems such as slow packaging speed, frequent counting errors, and high long-term labor costs. Wrong quantity delivery often leads to customer complaints and order returns, which seriously restricts the factory’s production efficiency and brand reputation. Customer Pain Points Mass production of small rubber sealing rings, relying on 12 full-time packaging workers for manual counting and bagging, with high labor expenditure Manual counting error rate as high as 3-5%, frequent order rework and return losses Unstable manual packaging efficiency, unable to meet the stable delivery cycle of automotive supporting orders Strict workshop cleanliness standards, manual operation is easy to cause product secondary pollution Customized Solution: We customized a high-precision AI vision counting packaging machine for the customer’s automotive sealing ring production line. The equipment is equipped with a dedicated anti-overlapping recognition algorithm for tiny rubber parts, supports ultra-clear dynamic shooting and real-time data counting, and matches a dust-free fully automatic blanking and packaging system, which meets the Japanese factory’s clean production standards. Meanwhile, the equipment supports one-click parameter setting of fixed quantity packaging, automatic counting alarm and data storage, facilitating production quality traceability. Actual Operation Results Labor optimization: The original 12 packaging workers are reduced to 2 on-duty operators, cutting annual labor costs by 90% Precision upgrade: The packaging counting accuracy rate reaches 99.98%, realizing zero counting error, completely eliminating return and rework losses caused by quantity problems Efficiency improvement: The single-line packaging efficiency is increased by 3 times, fully meeting the customer’s large-scale order delivery demand Quality optimization: Dust-free automatic packaging avoids product pollution, and the product qualification rate is further improved Customer Feedback: “The vision counting packaging machine completely solves our long-standing problems of inaccurate manual counting and high labor costs. The AI intelligent recognition function is very suitable for high-standard automotive sealing parts production. The equipment runs stably in our clean workshop, and the after-sales technical support is efficient and professional.”

Project Overview This turnkey automated inspection solution was deployed at an Indonesian pipe fitting manufacturer’s production facility. The system is fully integrated with the customer’s existing injection molding process, realizing unmanned handling from molded part discharge to final packaging, with high-precision visual quality inspection in between. Designed for round-the-clock production, it replaces manual visual inspection, significantly improves detection consistency, and reduces labor cost and product defect outflow. Production Workflow Discharge from Injection Molding Machine Molded pipe fittings are discharged directly from the injection molding machine onto a conveyor belt, eliminating manual transfer and secondary contamination. Conveyor Belt Feeding The conveyor belt transports parts steadily to the vibratory bowl feeder, matching the takt time of the injection molding machine and ensuring continuous upstream supply. Vibratory Bowl Feeder Orientation The custom-engineered vibratory bowl feeder sorts and orients pipe fittings in a unified posture, feeding them one by one into the inspection station in a stable, orderly manner. 8-Camera Vision Inspection System Parts enter the rotary-indexing inspection machine, where eight industrial cameras arranged at multiple angles capture full-surface images. The vision system inspects: Dimensional specifications (outer diameter, inner diameter, height, wall thickness) Appearance defects (scratches, burrs, flash, voids, discoloration, stains) Structural defects (short shot, deformation, cracks, gate residue) Sorting & Packaging Qualified parts automatically flow into the downstream packaging machine for counting and bagging/boxing. Rejected (NG) parts are discharged separately through the dedicated NG outlet. Operators can simply clean or rework defective parts and feed them back into the line for re-inspection, minimizing material waste. Key Technical Highlights 360° all-round inspection via 8 cameras with no blind spots on outer surface, inner wall and end faces High-speed inspection matching injection molding cycle, supporting 24/7 continuous operation Stable and repeatable detection accuracy, eliminating human eye fatigue and missed judgment Modular design, easy to integrate with existing injection molding and packaging equipment User-friendly HMI for parameter adjustment, production data statistics and defect type analysis Customer Benefits Reduced manual inspection workforce and labor cost Improved product outgoing quality and lowered customer complaint rate Real-time production quality data traceable for process optimization Reduced scrap rate through cleanable and re-inspectable NG parts Enhanced production automation level and overall plant efficiency Summary This integrated vision inspection and packaging line has helped the Indonesian customer build a fully automated quality control link from injection molding to finished product packaging. It is a typical application of machine vision in the plastic pipe fitting industry, suitable for injection molding factories pursuing high efficiency, high yield and stable quality.

Qingdao, China – July 8, 2026 — The 23rd Asia Pacific International Plastics and Rubber Industry Exhibition (AP-RubberPlas 2026) officially opened today at Qingdao World Expo City International Exhibition Center, running from July 8 to July 11. Dongguan Anxiang Intelligent Packaging Equipment Co., Ltd. (DGAX) brought its full lineup of automatic counting and packaging machines to the four-day industry expo, drawing heavy interest from domestic and overseas rubber & plastic manufacturers. Targeting the packaging pain points of pipe fittings, sealing rings, plastic hardware and rubber accessories, DGAX displayed complete machine solutions on site, including standalone tubular film packaging machines, integrated vision counting baggers, pre-made pouch auto baggers and dedicated zipper bag packaging equipment. All exhibited units adopt well-known global core components: Mitsubishi/Xinje PLC, Wecon touch screen, Mean Well power supply, Omron relays and AirTAC pneumatic parts. The vision counting system delivers high precision sorting and defect detection, solving common factory issues such as miscounting, surface scratching and low manual packaging efficiency. International buyers from India, Southeast Asia, the Middle East and Europe visited DGAX’s booth during the opening day. Many factory owners and purchasing directors arranged live machine testing to verify counting accuracy, bagging speed and adaptability for 1/2” to 2” pipe fittings and various rubber sealing parts. “Rubber and plastic product manufacturers worldwide are urgently upgrading automated packaging lines to cut labor costs,” said Xiong, Sales Manager of DGAX. “Our counting packaging machines support PE tubular film, preformed pouches and zipper bags, flexible enough to match diverse packaging demands of rubber and plastic finished goods. We provide one-stop technical support, long-term spare parts supply and overseas remote after-sales service for all global partners.” As a key gathering platform for the Asia-Pacific rubber and plastic supply chain, AP-RubberPlas 2026 connects raw material suppliers, molding factories, processing equipment brands and cross-border importers. DGAX will keep demonstrating its intelligent counting & bagging machines throughout the exhibition, welcoming all industry practitioners to stop by for on-site machine trials and customized quotation consultation. Contact Info Company: Dongguan Anxiang Intelligent Packaging Equipment Co., Ltd. Brand: DGAX Contact Person: Land Xiong WhatsApp/Phone: +86 18929438599 Address: Building C, No.187 Yuanshanbei Road, Changping Town, Dongguan City, Guangdong Province, China

1. Company Profile We are a professional Chinese manufacturer integrating R&D, production and after-sales service of visual counting packaging machines, with over 10 years of experience in machine vision automation packaging fieldMade-in-Ch.... Our factory covers 10,000㎡, equipped with complete precision processing workshops and strict quality inspection procedures. All machines pass CE certification, complying with global industrial safety standards, HS Code: 8422400090Made-.... Focused on solving pain points of manual counting (low efficiency, high error rate, heavy labor cost), we develop full-automatic CCD visual counting packing equipment for small discrete parts, supplying manufacturers worldwide including Southeast Asia, Europe, North America and Japan. OEM & ODM customized services are fully supported according to customers’ materials, workshop layout and production capacity demands. 2. Core Technical Advantages of Visual Counting Packaging Machine Ultra-high Counting Accuracy up to 99.9%   Adopts industrial HD CCD camera + self-developed AI visual recognition algorithm. It can identify overlapping, tiny, irregular parts automatically, filter debris and foreign objects intelligently, completely avoid miscounting defects of traditional weighing counting machines. Counting range covers parts 5–30mm, counting speed up to 8,000–10,000 pcs per minuteAlibaba.co.... Full Automatic Integrated Workflow   Realize automatic feeding, visual counting, bag forming, heat sealing, date printing and finished product output in one unit. One machine replaces 3–5 manual workers, greatly cutting long-term labor expenditure and improving production throughput. Optional nitrogen filling, weight rechecking and label printer modules are available. Wide Compatibility & Easy Operation   10-inch multi-language touch screen (English default), one-click parameter adjustment for different products, self-learning function for quick material switching without complex programming. Support single-item separate packaging and mixed counting packaging of multiple accessories for kit packing. Compatible with PE, composite film roll films, bag size adjustable 150–450mm. Stable & Low Maintenance Design   Thickened aluminum alloy frame, anti-jam vibration feeding hopper, stable PLC servo control system, low failure rate for 24h non-stop continuous production. Wear-resistant spare parts, simple daily cleaning and maintenance, 1-year global warranty with remote online technical supportAlibaba. 3. Wide Application Industries Our visual counting packaging machines serve dozens of manufacturing sectors: Hardware fasteners: screws, springs, nuts, pins, stamping parts Electronic 3C components: connectors, terminals, plastic shells, small circuit accessories Rubber & plastic products: O-rings, silicone plugs, plastic fasteners, pipe fittings Auto spare parts, toy accessories, lock hardware, lighting fittings Food granules, pharmaceutical seeds, small daily consumablesMade-in-Ch... 4. Factory Strength & Full Service System Pre-sale: Free sample counting test, customized layout drawing, technical scheme design In-sale: Strict factory running test before delivery, export wooden case packaging to prevent damage during sea transportation After-sale: Overseas installation guidance, worker operation training, lifelong spare parts supply, online video troubleshooting   We attend international industrial packaging exhibitions every year, provide on-site machine live demonstration for buyers, welcome global purchasers to visit our factory for inspection and cooperation. 5. Contact Information Send your product samples, required packing speed and bag size to us, we will offer competitive factory-direct price without middleman markup!   WhatsApp/Email:info@dgaxvision.com   Keywords for search: visual counting packaging machine, CCD vision counting machine, automatic small parts packing machine, hardware screw counting packer, vision counting equipment manufacturer

The Tokyo International Manufacturing Exhibition has successfully come to an end. As a core comprehensive manufacturing event in Japan, the show gathered equipment suppliers from Japan, South Korea, China and other regions, covering precision machining, fastener production, factory automation, digital equipment maintenance and lean warehouse solutions. Separate exhibition zones for Korean enterprises, Chinese exhibitors and local Japanese brands were arranged onsite, attracting professional buyers from automotive hardware, construction fastener, custom precision component and automated logistics industries. We showcased our flagship CCD visual automatic counting & packing machine at our booth during the 3-day exhibition. Live on-site demonstrations were carried out targeting mainstream workpieces widely used in Japanese factories, including tiny precision screws, nylon anti-loose coated bolts, plastic inserts, wall anchors and mixed hardware kits for production lines. Equipped with non-contact feeding structure, our machine effectively avoids scratches on protective coatings and threaded surfaces of delicate fasteners, while high-definition visual recognition ensures zero counting errors. It supports dual production modes: bulk industrial pouches for mass delivery and mixed small component kits for Kanban lean warehouse pre-packaging, which perfectly fits Japanese manufacturers’ strict lean production standards. Our team received 136 groups of purchasing managers and technical engineers from local Japanese manufacturers throughout the show. We completed 51 on-site workpiece test runs, secured intended orders for 35 sets of counting & packing machines, and reached preliminary cooperation agreements with 4 local Japanese equipment agents. Many long-established fastener enterprises commented that traditional manual sorting brings high labor costs, frequent counting mistakes and high defective rates caused by damaged coatings, and our automated packaging equipment can seamlessly connect with their ASRS and Kanban inventory systems to cut warehouse labor and reduce product waste significantly. We collected first-hand market demands regarding Japanese standard hardware parts and customized bag specifications during communication with onsite visitors. After the exhibition, our sales and technical team will follow up all potential clients promptly, providing on-site sample testing and customized quotation solutions. We will keep optimizing our counting & packing equipment to serve East Asian fastener manufacturers and deliver stable, fully automatic packaging solutions for precision metal components. Short Social Media Captions (LinkedIn / Facebook / Instagram) Huge success at Tokyo Manufacturing Show! Our visual counting packing machines won dozens of intended orders from Japanese precision fastener factories. Full harvest in Tokyo! Our scratch-free automatic counting equipment matches Japanese lean Kanban warehouse production perfectly. Closed 35 machine LOIs & 4 local agent partnerships at Tokyo Manufacturing Exhibition. Short LinkedIn Post Copy We’ve wrapped up our participation in the Tokyo International Manufacturing Exhibition with outstanding results! Our CCD visual automatic counting and packing machines drew heavy interest from Japanese manufacturers specializing in automotive fasteners, construction anchors and custom precision metal parts. The non-contact feeding design protects anti-loose coating from scratches, and dual-mode counting adapts to both bulk shipments and lean production line kits, solving core pain points of local factories. We secured 35 letters of intent for our machines and established cooperation talks with 4 local Japanese agents. All leads will be followed up closely for customized testing and quotation. Looking forward to deeper cooperation with East Asian hardware manufacturing partners!